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Tuesday, December 19, 2017

Fall Protection still top of the OSHA Top 10

Falls are still #1








Who Falls?
•53% of the falls occurred a distance of 10 feet or less.
•Most victims were not using fall protection.•More accidents occur in the morning than any other time of day.
•Falls are the leading causes of fatalities and catastrophes investigated by OSHA


Need help conducting your fall evaluation?  Need help with your fall protection program?  New requirements published November 2016 requires a "competent person".  Contact me for assistance

Author: Deborah Grow, Safety Specialist

Private Safety Consultant, assistant Damon Fall Protection and Coordinator EHS Network ~ Kansas.   Extensive safety experience in General Industry, Construction, D.O.T. Compliance, and OSHA consultation project.  Contact Deborah if you would like to schedule a consultation

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Thursday, November 2, 2017

Secure Storage Racks



Securing Storage Racks


Potential standards: OSHA 5a1, 29CFR 1910.176(b), or ANSI MH16.1: 2012
Many companies don't comply with this rule because they don't seem to be aware of it.  I'm asked about the requirement to secure storage racks often.




ANSI MH 16.1.2012 1.4.7 Column Base Plates and Anchors

The bottom of all columns shall be furnished with column base plates, as specified in Section 7.1. All rack columns shall be anchored to the floor with anchor bolts, which shall be designed in accordance with Section 7.3, to resist all applicable forces as described in Section 2.1 or Section 2.2.



You will not find that requirement specifically stated in the federal OSHA standards. About the closest thing you could cite from the OSHA regulations would be Subpart N – Material Handling and Storage, paragraph 1910.176(b) – which states that “materials shall not create a hazard”.  But that would be a stretch at best.



There is, however, an appropriate reference document that could be (and often is) used by OSHA in conjunction with paragraph (5)(a)(1) of the OSH Act of 1970 (also known as the General Duty Clause) to cite employers for pallet racks and other types of industrial steel shelving (like pipe racks, bin storage racks, and parts shelves) that are not adequately secured from falling over.



The document is ANSI/RMI MH16.1 – Specification for the Design, Testing and Utilization of Industrial Steel Storage Racks.



There is a copy of the October 2012 version of this ANSI standard on the website of a university at the following web address:




The ANSI document contains recommendations for securing storage racks of various types and heights to increase their stability and decrease the chance they will be accidentally pushed or pulled over. This is typically achieved by two means; first is to insert anchor bolts into the floor through holes in the base plates provided by the steel storage rack manufactures.  And second is to secure the racks to either the wall (if a single row is positioned along a wall) or to each other (if positioned back-to-back) to provide additional stability (see examples in the photos). 



The exact means and methods to be used to secure shelves and racks are usually dictated by several factors, including but not limited to the height/base width ratio of the racks, whether or not the racks are loaded/unloaded with forklifts, and even if there is a potential for seismic activity in the area.



Two good training videos you may want to consider including in your Material Handling Training:

Reach racking collapse


Warehouse Rack Safety Standards

Sunday, October 29, 2017

What is World Class Safety?




It is going well above the minimum OSHA standards, many of which were written over 30 years ago.  Don't even think about becoming best of the best if they use minimum standards or if you are still struggling just to be compliant with those standards.  One of the most important factors in creating a world-class safety culture is for the leadership to embrace the idea that good safety is good business.  Leadership is critical when transforming your safety program from good to best.

It generally takes somewhere between 3 - 5 years to get your Safety Management System integrated into the day to day operations to become a way of business

Creating and maintaining a world-class safety management program differs only slightly from other organized approaches to business management. It's just a lot tougher. A common denominator of successful companies, whatever the business, is that they have an organized approach to management.  Safety management should be treated no differently. Too often a company's safety program amounts to doing the minimum prescribed by Occupational Safety Health Administration (OSHA) guidelines.
 
According to the National Safety Council, five characteristics help determine whether a safety management system is “world class”:
  1. Leadership – The management of an organization must lead by example to help drive employee engagement.
  2. Integrated systems approach – Integrating safety processes into all business functions and structures can result in safety becoming embedded in how an organization does business.
  3. Performance measurement – Both leading and lagging indicators must be used to promote and monitor continuous improvement of the management system.
  4. Alignment to core organizational initiatives – Through visioning, strategic planning and budgeting, safety can become aligned with all other objectives, strategies and values in an organization.
  5. Corporate citizenship and off-the-job safety – Through initiatives, world- class organizations extend their safety efforts to both the community and employees outside of work. 
  6. Safety Leadership is a vital component of any Safety program but is a vital component if you're considering taking on the challenge of a Safety Management System. We can help you with Safety Leadership to help drive the Safety Culture Change

Where to start
Generally, the first step in establishing a world-class safety program is to recognize the need to improve the current process.  A company needs to determine and admit to its weaknesses.

Safety begins, and ends, with people, People make up the business and if you don't have good people, or if people are getting injured all the time, you don't stay in business very long.

As an organization, you need to develop a mindset that all employees are involved in safety and everyone is accountable for safety.  It must be line driven. "There are no exceptions,"

An on-the-job injury that results in the loss of time has the same impact on a business as a machine breakdown. Following the OSHA format of tracking recordable injuries or illness, is like measuring failure. It's counting something after the fact. A world-class safety program has to be able to head-off injury.
 
Integrated Safety & Health Management (ISHM)

Leadership is the ability of a single individual, through their actions to motivate others to higher levels of achievement ~ author unknown
Choose your safety team wisely.  Team members need to be able to have a "passion for safety" in order to "motivate" all employees!  Set high safety standards, and track safety leading indicators (safety inspections, attendance at training, safety activities).  Motivate employees to bring the safety solutions!




Safety & Health Management System must be integrated to your daily operations to be successful

It has been well established that an effective safety and health program is the best way to reduce workplace injuries.  Employers, managers, and supervisors are responsible for workers' safety, yet sometimes have little training on safety-related concepts and techniques. They may benefit from specific training that allows them to fulfill their leadership roles in the program. All workers are trained to understand how the program works and how to carry out their responsibilities assigned to them under the program. 

The elements of an effective program should include the following:

•The Main Elements must be Integrated into your daily operations
–Management Leadership
–Worker Participation
–Hazard identification and assessment
–Hazard Prevention and control
–Education and training
–Program evaluation and improvement
–Communication and coordination Host employers, contractors, staffing agencies



Author: Deborah Grow, Safety Specialist
Private Safety Consultant, assistant Damon Fall Protection and Coordinator EHS Network ~ Kansas.   Extensive safety experience in General Industry, Construction, D.O.T. Compliance, and OSHA consultation project.  Contact Deborah if you would like to schedule a consultation
Follow me on:  Google-plus     Facebook     Twitter      ChekSafety